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P0546 Exhaust Gas Temperature Sensor Circuit High (Bank 1 Sensor 1)

AutoHex Online Help: Hyundai i30(GDe) 2013
Component Location
General Description

In EURO4 diesel engine with CPF, injection is devided into 2 pilot, 1 main, 2 post injections. Among these injections, pilot and main injections are for the operation of engine, however post injections are for CPF regeneration. Only in activating condition of CPF regeneration during driving, post injection starts. 1st post injection happens at the end of combustion cycle then, injected fuel is used to raise exhaust temperature. that temp. is sensed at T3 exhaust tempt. sensor which is ahead of Turbo charger. 2nd post injection happens at exhaust cycle then, injected fuel is also used to raise exhaust temperature. that temp. is sensed T5 exhaust tempt. sensor which is between Oxydation catalyst and CPF. The reason of raising exhaust tempt. is because exhaust tempt. in diesel engine is too low for CPF regeneration. The optimum tempt. for CPF regeneration is 550~600? thus, the goal of post injection is raise exhaust tempt. to that range of tempt.. However if exhaust tempt. is too high, turbo charger or CPF are likely to be damaged. Therefore if tempt. measured at each sensor is out of permittable value(specification), ECM deactivates CPF regeneration.



DTC Description

P0546 is set when the Exhaust gas temperature sensor(EGTS) - VST signal is detected over maximum set temperature(890?),- In case that exhaust gas temperature on the front side of VGT is abnormally increased -, for more than 1sec. Therefore, check component or vehicle is driven in severe driving condition.

*. In case that real exhaust gas temperature reaches up to 900?, engine and exhaust line(Turbo charger), CPF can be damaged.

DTC Detecting Condition

Item

Detecting Condition

Possible Cause

DTC Strategy

Voltage monitoring

Abnormal over-load (driving) condition

Exhaust gas temp. sensor(T3-VGT) wiring

Exhaust gas temp. sensor(T3-VGT) component

Enable Conditions

IG KEY "ON"

Threshold Value

Exhaust gas temp. exceeds 900?(EGTS-VGT)

Diagnostic Time

1.0 sec.

Fail Safe

Fuel Cut

NO

EGR Off

NO

Fuel Limit

NO

Check Lamp

OFF

Specification
Resistance/Temperature Characteristics

Temp.

(?)

Nominal

(k?)

NEW

AGED

Min(k?)

Max(k?)

Min(k?)

Max(k?)

100

371

289

481

272

515

300

5.92

5.3

6.61

5.15

6.79

600

0.363

0.347

0.379

0.341

0.386

900

0.0893

0.0842

0.0949

0.0833

0.096

Diagnostic Circuit Diagram
Signal Waveform

Fig.1) 4.8V is outputted at EGTS output signal circuit, when exhaust gas temp. is approx.150?.

When exhaust gas temp. is 550~600? at CPF regeneration, output voltage drops to 0.3~0.4V.